Prediction of flow stress of metallic material and interfacial friction condition at high temperature using inverse analysis†
نویسندگان
چکیده
Inverse analysis is a method for determining material parameters by minimizing the difference between experimental and the finite element (FE) simulated results, such as the load-stroke curve and barreling shape of a deformed specimen using an optimum design technique. In this study, ring compression tests were conducted to predict the flow stress of materials and interfacial friction conditions. Cylinder compression tests were conducted under the same process conditions to estimate the validity of the data obtained from the ring compression tests. By comparing the experimental results with the FE simulated results, it was confirmed that flow stress and the interfacial friction condition obtained from the ring compression tests, as well as their inverse analysis, are quite reasonable. The validity of both the flow stress function and the interfacial friction condition using the above procedures was verified by the experiments.
منابع مشابه
Estimation of Work Material Flow Stress and Tool-chip Interfacial Friction by Inverse Computation of Modified Oxley’s Model of Machining
Finite Element Analysis (FEA) based techniques have become increasingly available to simulate metal cutting process and offer several advantages including prediction of tool forces, distribution of stresses and temperatures, estimation of tool wear, optimization of cutting conditions, tool edge geometry and coatings, and determination of residual stresses on machined surfaces. However, accuracy...
متن کاملFE-Based Analysis of Hot Forming Process Using the Flow Stress Prediction Model
In hot forming process, the workpiece undergoes plastic deformation at high temperature and the microstructure of the workpiece changes according to the plastic deformation. These changes affect the mechanical properties of workpiece. In order to optimize this process, both the plastic deformation of workpiece and its microstructural changes should be taken into consideration. Since material be...
متن کاملFE-Based Analysis of Hot Forming Process Using the Flow Stress Prediction Model
In hot forming process, the workpiece undergoes plastic deformation at high temperature and the microstructure of the workpiece changes according to the plastic deformation. These changes affect the mechanical properties of workpiece. In order to optimize this process, both the plastic deformation of workpiece and its microstructural changes should be taken into consideration. Since material be...
متن کاملEVALUATION OF PRESSURE EFFECT ON HEAT TRANSFER COEFFICIENT AT THE METAL- MOLD INTERFACE FOR CASTING OF A356 AL ALLOY
Abstract: During solidification and casting in metallic molds, the heat flow is controlled by the thermal resistance at the casting-mold interface. Thus heat transfer coefficient at the metal- mold interface has a predominant effect on the rate of heat transfer. In some processes such as low pressure and die-casting, the effect of pressure on molten metal will affect the rate of heat transfer a...
متن کاملCalculation of Friction Coefficient and Analysis of Fluid Flow in a Stepped Micro-Channel for Wide Range of Knudsen Number Using Lattice Boltzmann (MRT) Method
Micro scale gas flows has attracted significant research interest in the last two decades. In this research, the fluid flow of gases in the stepped micro-channel at a wide range of Knudsen number has been analyzed with using the Lattice Boltzmann (MRT) method. In the model, a modified second-order slip boundary condition and a Bosanquet-type effective viscosity are used to consider the veloci...
متن کامل